Fully Automatic Layflat Wedding Photo Album Book Making Machine Hot Melt Glue

Fully automatic book block system which produces Lay Flat book blocks from single sheets. It can make photo book not only by gluing paper back to back but also by inserting cardboard between sheets....

  • Detailed information

      Advantages of Automatic Photo Album Making Machine

      The core advantages of the automatic photo album making machine lie in four dimensions: high productivity, low labor input, high precision and strong adaptability. It enables full-process automation of photo album production, greatly improving production efficiency and product quality while reducing the comprehensive production cost.

      1. High-Efficiency Mass Production, Maximized Output

      • Industrial-grade models achieve a finishing speed of up to 2200 sheets/hour, A single device supports continuous high-load production, far surpassing the efficiency of manual production.

      • It allows synchronous production of multiple albums, capable of processing two 10*10 inch photo albums at the maximum simultaneously. Equipped with a large paper feeding platform (max. 60cm), it can hold 2000 sheets of 200g coated paper at one time, reducing the frequency of paper refilling.

      • Integrated design of creasing, folding, gluing and album forming simplifies the assembly line process without the need for connection of multiple devices, further improving the overall production efficiency.

      2. Full-Process Automation, Labor & Cost Saving

      • Realizes unmanned intervention in the whole process including automatic paper feeding, double-sheet detection, creasing, folding, glue coating & flattening and album forming, with only one operator required, significantly cutting labor costs.

      • Seamlessly connectable with the ERP production system, combined with barcode reading and automatic coding/labeling functions, it enables intelligent order recognition and automatic process verification, eliminating manual page matching errors.

      • Convenient size switching, covering 6-18 inch image photo albums without complex debugging, reducing the preparation time for order change and adapting to the production demand of small batches and multiple batches.

      3. Precision Craftsmanship, Stable Quality

      • Equipped with patented creasing and folding technology, it features numerical control precision scoring. The inner pages of the photo album can be fully spread 180° without middle seams, the paper mark deviation is controlled within 0.3mm, and the book spine is flat and aesthetic.

      • With an original book spine alignment mechanism + automatic length measurement function, the real-time calibration by the stacked page alignment detection sensor ensures the accurate page number and size of each photo album, putting an end to the error problems of manual production.

      • Adopting imported hot melt adhesive + precision glue coating system, the glue is evenly coated through heating circulation, with less glue consumption and fast curing (shaping in 2 minutes). The bonded part is anti-oxidation and anti-aging, ensuring the photo album is not easy to fall off or deform.

      4. Strong Adaptability, Diverse Application Scenarios

      • Compatible with various materials and types of paper, including photo printing paper, printing paper, coated paper, synthetic paper, PVC/card paper, and supports interlayers of different thicknesses, meeting the process requirements of various albums such as Korean velvet ultra-thin laminated albums and crystal inner page albums.

      • Added exclusive paper feeding channels for endpapers, soft covers, pocket albums, postcards, etc., realizing one-stop personalized photo album production without manual page matching, and adapting to diverse scenarios such as wedding, graduation and commemorative albums.

      • Simple operation and maintenance with a visual control panel, no professional technical training required for operators, even newbies can master it quickly. Professional engineers provide timely after-sales response, lowering the threshold of equipment use.

      5. Intelligent Management & Control, Ultra-Low Loss

      • Built-in functions of automatic double-sheet detection and missing page alarm, effectively avoiding problems such as repeated paper feeding and missing pages, and greatly reducing the loss of raw materials such as paper and glue.

      • Adopting numerical control vacuum conveying and photoelectric sensor positioning technology, it realizes on-demand paper conveying and precise positioning, reducing the reject rate in the production process from the source.


  • Specification parameters

      Features


      Book block height

      6-18” ( 152mm-460mm)

      Book block width (open)

      12-36” ( 305mm-915mm)

      Maximum thickness of book block

      50mm

      Cardboard

      With or without

      Glue

      Hot melt

      Thickness of cardboard

      0.35mm -1mm

      Thickness of paper

      0.15mm-0.3mm 150gsm-300gsm

      Speed

      2500 cycles /hour

      Power Supply

      220V 50HZ Single phase

      Maximum power consumption

      2000W

      Machine dimension

      3.06m(L) x1.15m (W) x1.38m (H)

      Weigh

      750kg

      Air compressor

      0.6-0.7mpa, >180L/min


  • Equipment functions

      FULLY AUTOMATED PRODUCTION:

      1) Automatic Paper Transfer

      2) Automatic Sandwich Transfer

      3) Automatic Creasing/Folding

      4) Automatic Gluing

      5) Automatic Rolling Back

      6) Automatic Mounting

      7) Automatic Fault Detection

      8) Automatic Double-Sheet Error Detection

      9) Automatic Inline Pneumatic Flat-Pressing

      FEATURES:

      Simple operation

      State-of-the-Art software control; Visual touch screen operation panel, PLC intelligent control system

      Strong Paper compatibility

      Multiple paper channels, printing photo paper, synthetic paper, photographic paper, copperplate paper and art paper

      Speed

      Fastest speed 2500 sheets per hour

      ALL-IN-ONE Automated Design

      Pressing, Folding, Gluing, Mounting

      Flexible Range

      Max Album Size Closed :18"X18" 460mmx460mm

      Max Album Size Open :18"X36" 460mmx915mm

      Min. Album Size Closed: 6"X6" 152mmx152mm

      Min. Album Size Open: 6"X12" 152mmx305mm

      INLINE PNEUMATIC FLAT PRESSING: The machine model is complemented by an inline "Pneumatic Flat Pressing Machine" after the book block is made.